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Jackson County Kansas city Missouri Kansas Johnson County
Independence MO Missouri Jackson County Kansas City Metropolitan Area
Thermal Spray Thermal Spray Plasma Spray Flame Spray Powder Coating
Shaft Repair Abrasion Resistance Fan Blade Coating
JP-5000 TeroDyne Tero Dyne flame spray
JP-5
High Velocity Oxygen Fuel HVOF
Arc Wire Spray Wire Arc Spray
Flame Powder Ceramic Coating Polymer Coating
HVOF Powder Spray
Plasma Wire Spray
Flame Powder Spray
Ceramic Coating
Polymer Coating
Custom Combined Material Alloys
Tungston Carbides (Various)
Chromium Carbides (Various)
Chromium Oxides
Nickel-Chromium Compounds (Moly/Boron/Iron/Cobalt)
Aluminum Compounds
Nickel Super Alloys Inconel Hasteloy
Plasma Spray Wires:
Hard Facing
Ultra Hard Facing
Super Hard Facing
Alumi-Bronze
Silica-Bronze
Stainless Steels
Nickel-Aluminum
Iron-Chromium Aluminum
Flame-Arc Spray Materials:
flame arc spray
Aluminum-Silicon
Various Metal Alloys
Ceramics Mixtures
Polymer Mixtures
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Shaft Repair Pump Repair Thermal Spray Pump Impellers Surface Coatings Abrasion Resistance Corrosion Protection
Sanitary Food Process Pharmaceutical Process Hopper Auger Sanitary Weld Tig Welding Mig Welding Stick Welding Electrode Welding Stainless Steel Aluminum Brass Carbon Steel Industrial Machine Parts Repair Service Custom Designs metal work machining machine weld welding fabrication fabricating SST AL C-276 CS Machine Machining Tool and Die Tool and Dye Tool & Die Tool & Dye machine tooling repair production tooling tooling repair production rework

Thermal Spray & Coatings
HVOF-HP Powder Spray
Arc Wire Spray
Flame Powder Spray
Ceramic Coating
Plastics Coating
Custom Combined Material Alloys

Stock Materials
HVOF Spray Powders:
Tungston Carbides (Various)
Chromium Carbides (Various)
Chromium Oxides
Nickel-Chromium Compounds (Moly/Boron/Iron/Cobalt)
Aluminum Compounds
Nickel Super Alloys (Inconel/Hasteloy Etc.)
Specific Alloys for:
Waste Water Treatment
Food Process
Corrosion Resistance
Rotational Wear Surfaces
Industrial Pumps & Rotary Equipment
Corrosion Resistance
Shaft Repair

Plasma Arc Wire Spray:
Hard Facing
Ultra Hard Facing
Super Hard Facing
Alumi-Bronze
Silica-Bronze
Stainless Steels
Nickel-Aluminum
Iron-Chromium Aluminum
Flame Spray Materials:
Aluminum-Silicon
Various Metal Alloys
Ceramics Mixtures
Polymer Mixtures
​
Applications
- Pump Impellers
- Pump Housings
- Rotary Shaft Repair
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- Mill Housings
- Pump Sleeves
- High Abrasion Wear Surfaces
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- OEM Products
- Rework/Repair Products
- Surface Texturing
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- Sanitary Metal Liner Materials
- Corrosion Protection
- Thermal/Electrical Conductivity
Unsure of what material is best for your application?
Our metallurgical experts have over 30yrs experience in thermal spray material selection and application.
Jackson County Kansas city Missouri Kansas Johnson County
Independence MO Missouri Jackson County Kansas City Metropolitan Area
Thermal Spray Thermal Spray Plasma Spray Flame Spray Powder Coating
Shaft Repair Abrasion Resistance Fan Blade Coating
JP-5000 TeroDyne Tero Dyne flame spray
JP-5
High Velocity Oxygen Fuel HVOF
Arc Wire Spray Wire Arc Spray
Flame Powder Ceramic Coating Polymer Coating
HVOF Powder Spray
Plasma Wire Spray
Flame Powder Spray
Ceramic Coating
Polymer Coating
Custom Combined Material Alloys
Tungston Carbides (Various)
Chromium Carbides (Various)
Chromium Oxides
Nickel-Chromium Compounds (Moly/Boron/Iron/Cobalt)
Aluminum Compounds
Nickel Super Alloys Inconel Hasteloy
Plasma Spray Wires:
Hard Facing
Ultra Hard Facing
Super Hard Facing
Alumi-Bronze
Silica-Bronze
Stainless Steels
Nickel-Aluminum
Iron-Chromium Aluminum
Flame-Arc Spray Materials:
flame arc spray
Aluminum-Silicon
Various Metal Alloys
Ceramics Mixtures
Polymer Mixtures
​
Shaft Repair Pump Repair Thermal Spray Pump Impellers Surface Coatings Abrasion Resistance Corrosion Protection
Sanitary Food Process Pharmaceutical Process Hopper Auger Sanitary Weld Tig Welding Mig Welding Stick Welding Electrode Welding Stainless Steel Aluminum Brass Carbon Steel Industrial Machine Parts Repair Service Custom Designs metal work machining machine weld welding fabrication fabricating SST AL C-276 CS Machine Machining Tool and Die Tool and Dye Tool & Die Tool & Dye machine tooling repair production tooling tooling repair production rework
Why Does This Matter?
Thermal Spray technologies allows for a material (Typically Metal) to be adhered to a base
material. This process allows for the use expensive/high performance metal alloys to be applied to lower cost base materials for improved performance at the location needed.
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Application Example 1:
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The Problem: To save on cost, pump manufacturers make rotary shafts from materials which experience wear and material degradation over time. This wear issue could be avoided by using a very hard (and expensive) base metal, however the use of the material is cost prohibitive as the pump shafts are typically large parts.
​
The Solution: A properly designed and applied thermal spray coating allows for the base material to be comprised of a lower cost (lower performance) material and coated by a metal with superior performance (Corrosive properties, wear resistance, hardness ect...) at the location where the improved material performance is needed. This additive process allows for the final product to be made from a lower performance/cost material with the added performance at the location where it is needed. As a result, a large pump shaft can be manufactured from a low grade stainless or carbon steel and have a thermal spray coating such as a Nickel Super-alloy (Hasteloy C-276...etc) applied to the shaft at the wear/load points.
​
Application Example 2:
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The Problem: Waste water treatment plants use centrifugal pumps to move waste water. Particle contaminate (pebbles, snails,..etc) get into the flow and erode the vanes and housings of the centrifugal pumps, reducing efficiency. Given the typical size of these pumps, manufacturing these components from wear resistant base metals is cost prohibitive.
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The Solution: As an alternative to the base material of the vane and housing being made from an exotic material, a thermal spray coating can be applied to the exposed surfaces to prevent the continued erosion of metal and reduction in performance of the pump, thus increasing the efficiency and service interval of the pump.
What Does this look like?
HVOF (High Velocity Oxygen Fuel)

Zero Powder Density Spray

Low Powder Density Spray

High Powder Density Spray
Wire Arc Plasma Spray

Videos
Educational Quick Link
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