Jackson County Kansas city Missouri Kansas Johnson County

Independence MO Missouri Jackson County Kansas City Metropolitan Area 

Thermal Spray Thermal Spray Plasma Spray Flame Spray Powder Coating 

Shaft Repair Abrasion Resistance Fan Blade Coating

JP-5000 TeroDyne Tero Dyne flame spray

JP-5

High Velocity Oxygen Fuel HVOF 

Arc Wire Spray Wire Arc Spray

Flame Powder Ceramic Coating Polymer Coating

HVOF Powder Spray

 Plasma Wire Spray 

 Flame Powder Spray

 Ceramic Coating 

 Polymer Coating

 Custom Combined Material Alloys

Tungston Carbides (Various)

Chromium Carbides (Various)

Chromium Oxides

Nickel-Chromium Compounds (Moly/Boron/Iron/Cobalt)

Aluminum Compounds

Nickel Super Alloys Inconel Hasteloy 

Plasma Spray Wires:

Hard Facing

Ultra Hard Facing

Super Hard Facing

Alumi-Bronze

Silica-Bronze

Stainless Steels

Nickel-Aluminum

Iron-Chromium Aluminum

Flame-Arc Spray Materials:

flame arc spray 

Aluminum-Silicon

Various Metal Alloys

Ceramics Mixtures

Polymer Mixtures

Shaft Repair Pump Repair Thermal Spray Pump Impellers Surface Coatings Abrasion Resistance  Corrosion Protection

Sanitary Food Process Pharmaceutical Process Hopper Auger Sanitary Weld Tig Welding Mig Welding Stick Welding Electrode Welding Stainless Steel Aluminum Brass Carbon Steel Industrial Machine Parts Repair Service Custom Designs metal work machining machine weld welding fabrication fabricating SST AL C-276 CS Machine Machining Tool and Die Tool and Dye Tool & Die Tool & Dye machine tooling repair production tooling tooling repair production rework

Thermal Spray & Coatings

HVOF-HP Powder Spray

Arc Wire Spray 

Flame Powder Spray

Ceramic Coating 

Plastics Coating

Custom Combined Material Alloys

Specific Alloys for:

Waste Water Treatment

Food Process

Corrosion Resistance

Rotational Wear Surfaces

Industrial Pumps & Rotary Equipment

Corrosion Resistance

Shaft Repair

Stock Materials

HVOF Spray Powders:

Tungston Carbides (Various)

Chromium Carbides (Various)

Chromium Oxides

Nickel-Chromium Compounds (Moly/Boron/Iron/Cobalt)

Aluminum Compounds

Nickel Super Alloys (Inconel/Hasteloy Etc.)

Plasma Arc Wire Spray:

Hard Facing

Ultra Hard Facing

Super Hard Facing

Alumi-Bronze

Silica-Bronze

Stainless Steels

Nickel-Aluminum

Iron-Chromium Aluminum

Flame Spray Materials:

Aluminum-Silicon

Various Metal Alloys

Ceramics Mixtures

Polymer Mixtures

Applications

  - Pump Impellers

  - Pump Housings   

  - Rotary Shaft Repair

- Mill Housings

- Pump Sleeves   

- High Abrasion Wear Surfaces

- OEM Products

- Rework/Repair Products   

- Surface Texturing

- Sanitary Metal Liner Materials

- Corrosion Protection 

- Thermal/Electrical Conductivity

Unsure of what material is best for your application?

Our metallurgical experts have over 30yrs experience in thermal spray material selection and application. 

Jackson County Kansas city Missouri Kansas Johnson County

Independence MO Missouri Jackson County Kansas City Metropolitan Area 

Thermal Spray Thermal Spray Plasma Spray Flame Spray Powder Coating 

Shaft Repair Abrasion Resistance Fan Blade Coating

JP-5000 TeroDyne Tero Dyne flame spray

JP-5

High Velocity Oxygen Fuel HVOF 

Arc Wire Spray Wire Arc Spray

Flame Powder Ceramic Coating Polymer Coating

HVOF Powder Spray

 Plasma Wire Spray 

 Flame Powder Spray

 Ceramic Coating 

 Polymer Coating

 Custom Combined Material Alloys

Tungston Carbides (Various)

Chromium Carbides (Various)

Chromium Oxides

Nickel-Chromium Compounds (Moly/Boron/Iron/Cobalt)

Aluminum Compounds

Nickel Super Alloys Inconel Hasteloy 

Plasma Spray Wires:

Hard Facing

Ultra Hard Facing

Super Hard Facing

Alumi-Bronze

Silica-Bronze

Stainless Steels

Nickel-Aluminum

Iron-Chromium Aluminum

Flame-Arc Spray Materials:

flame arc spray 

Aluminum-Silicon

Various Metal Alloys

Ceramics Mixtures

Polymer Mixtures

Shaft Repair Pump Repair Thermal Spray Pump Impellers Surface Coatings Abrasion Resistance  Corrosion Protection

Sanitary Food Process Pharmaceutical Process Hopper Auger Sanitary Weld Tig Welding Mig Welding Stick Welding Electrode Welding Stainless Steel Aluminum Brass Carbon Steel Industrial Machine Parts Repair Service Custom Designs metal work machining machine weld welding fabrication fabricating SST AL C-276 CS Machine Machining Tool and Die Tool and Dye Tool & Die Tool & Dye machine tooling repair production tooling tooling repair production rework

Why Does This Matter?

Thermal Spray technologies allows for a material (Typically Metal) to be adhered to a base

material. This process allows for the use expensive/high performance metal alloys to be applied to lower cost base materials for improved performance at the location needed.

Application Example 1:

The Problem: To save on cost, pump manufacturers make rotary shafts from materials which experience wear and material degradation over time. This wear issue could be avoided by using  a very hard (and expensive) base metal, however the use of the material is cost prohibitive as the pump shafts are typically large parts. 

The Solution: A properly designed and applied thermal spray coating allows for the base material to be comprised of a lower cost (lower performance) material and coated by a metal with superior performance (Corrosive properties, wear resistance, hardness ect...) at the location where the improved material performance is needed. This additive process allows for the final product to be made from a lower performance/cost material with the added performance at the location where it is needed. As a result, a large pump shaft can be manufactured from a low grade stainless or carbon steel and have a thermal spray coating such as a Nickel Super-alloy (Hasteloy C-276...etc) applied to the shaft at the wear/load points. 

Application Example 2:

The Problem: Waste water treatment plants use centrifugal pumps to move waste water. Particle contaminate (pebbles, snails,..etc) get into the flow and erode the vanes and housings of the centrifugal pumps, reducing efficiency. Given the typical size of these pumps, manufacturing these components from wear resistant base metals is cost prohibitive.

The Solution: As an alternative to the base material of the vane and housing being made from an exotic material, a thermal spray coating can be applied to the exposed surfaces to prevent the continued erosion of metal and reduction in performance of the pump, thus increasing the efficiency and service interval of the pump.   

What Does this look like?

HVOF (High Velocity Oxygen Fuel)

Zero Powder Density Spray

Low Powder Density Spray

High Powder Density Spray

Wire Arc Plasma Spray

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